2 days’ workshop
INTRODUCTION
In this seminar, you will learn to formulate cost reduction strategies and position your organization to negotiate from strength. Risk modelling skills to reduce procurement, labour & overhead cost will be analyzed and scenario solutions will be provided under the guidance of Dr. Steven Liew.
Course Objectives
By the end of this course you will be able to:
Managing Materials, Labor & overheads Costs
Understand when to enhance your Negotiating Power
Identify Capex & Operational Expenditure for Saving
Apply Risk Modelling Skills for Procurement
Appreciate the Success story of IBM
Applying Risk Modelling for Cost Reduction in Manufacturing Sector
Formulating the Cost Reduction Strategies for Your Organization Costs
METHODOLOGY
Case Study & Group Discussion. Real-current problematic business cases will be analyzed and scenario solutions will be discussed within the workshop.
WHO SHOULD ATTEND
Entrepreneurs, Bankers, Accountants, Business Managers, Marketing Managers & Supervisors
Special Feature: NOTE: Please bring laptop along
PROGRAMME OUTLINE
Day 1
Module 1: Key Performance Indicators (KPI) for manufacturing
CEO KPI (Profitability, Debt Management, Return on Equity, Efficiency, Revenue management, etc)
Individual/Department KPI: (Credit management, Budget Management, Fund management, etc)
Module 2: Managing Material Costs
Procurement/Purchasing: (eg. sourcing intelligence; negotiation skills, leverage with suppliers, etc)
Inventory (eg. material planning, Holding costs, Storage cost, Obsolete stock)
Design errors (eg. Wrong Information, Lack of communication, Lack of skills, etc)
Technical errors (eg, Lack of skills, Current Plant & Machinery unable to support etc.)
Reject output (eg, Human error, Noncompliance to production procedures, Poor/Substandard raw material, etc)
Module 3: Managing Labor Costs
Inefficient Work Processes (eg, Vague job responsibility, Poor production planning, etc)
Absenteeism ( eg, Lack of commitment, Lack of supervision, etc)
Staff quality (eg, Insufficient trainings, Lack of integrity, etc)
Manpower management (eg, Lack recruitment policy, Lack of empowerment, etc)
Staff turnover (eg, Lack of motivation- fringe benefits not attractive, Dislike the job function)
Complex process (eg, Job done manually, Complex work flow, etc)
Module 4: Managing Overhead Costs
Assets Management (eg, Under-utilization of assets, Idle/excessive assets, etc)
Customers (eg, Overdue account, Higher debts collection expenses, etc)
Financial resources (eg, High financing cost, sole financing source, etc)
Human resources (eg, Excessive training programmers, Excessive of overtime claims, etc)
Expenditures (eg, High utilities of telephone, fax, electricity; High rental cost, etc)
Module 5: Case Study (Turn-around the Company)
Asset conversion (conversion of assets to cash or profit)
Collection (Focus on collection & debt recovery)
Cost reduction (review all aspects of costs drivers)
Revenues (review all aspect of revenue drivers)
Purchasing policy (focus on top 5 key suppliers; focus on fast moving items, etc)
Day2
Module 6: Negotiation Techniques
Soft Negotiation
Hard Negotiation
Principles Negotiation
Successful Negotiation
Module 7: Enhance your Negotiating Power
A strong alternative to a negotiated agreement, or BATNA
Listing alternatives
Evaluating options
Establishing the course, you should pursue if the negotiation fails
Calculating your reservation value – the lowest value deal you are willing to accept
Role power
Psychological power
Module 8: Strategy in Purchasing Management- Sourcing
Steps in Cost Reduction
Identify Operational Expenditure for Saving
Identify Capex Expenditure for Saving
CFO Initiatives
Module 9: Cost Reduction Success Story
Areas of opportunity
Processes (eg, Planning & Forecasting, Cash Management)
Technology (eg, Integration IT operation & application, etc)
Operating model (eg, Share services, Combination into one area, Centre of excellence, etc)
Decision Making
Cut costs
Leave it
Invest
Module 10: Risk Modelling for Cost Reduction in Manufacturing Sector
Analyzing the potential risks facing an organization
Mitigating controls
Weight the financial impact
Cost/benefit decision analysis
Risk Model softwar